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JACKPOT!
Sisters
Karalyn, Lizzie, and Katie Kutzer (l. to
r.) bag carmel corn at Haven's Candies
in Westbrook, Maine.
MARY KNOX
MERRILL - STAFF |
How sweet it is!
Step inside a candy factory to see how caramel corn, saltwater
taffy, and milk-chocolate treats are made.
By Steven Ellis
When Taylor Cowan and her younger
sister, Jordyn, walked through the front doors of Haven's candy
factory in Westbrook, Maine, recently, they had just one
question on their mind: "Where are the Oompa- Loompas?"
The fictitious candymakers from Roald Dahl's book, "Charlie
and the Chocolate Factory," were, of course, not working there.
But within seconds, the Cowan sisters didn't seem to notice.
That's because they were preoccupied with how the 91-year-old
company makes its caramel corn, saltwater taffy, and
milk-chocolate candies.
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EYES ON THE PRIZE:
Dawn Rioux
and her daughter, Cassidy, watch as
chocolate is poured into molds.
MARY KNOX
MERRILL - STAFF
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Unlike visiting Willy Wonka's wacky candy factory from the
book, however, no "golden ticket" was needed for this tour. But
there were two small requirements: Visitors had to wear
hairnets, and "you've got to be a 'kid,' " says owner Andy
Charles. "And my definition of 'kid' is anyone who's here and
likes candy."
Inside the main kitchen, one of two designated candymaking
rooms at the factory, master candymaker Art Dillon was busy
making one of the day's featured treats: caramel corn.
The popcorn with a sweet, sugary coating is one of Haven's
more popular items, particularly in December, its busiest month.
Mr. Dillon kept a close watch on a large popcorn popper along
the back wall of the kitchen.
The popper is a noisy stainless-steel machine that resembles
a clothes dryer with a circular opening in the front. Every few
minutes, fluffy white pieces of popped corn squeezed out of that
opening and into a large collection bin.
It's Mr. Dillon's job to pick out the "imperfect" or overdone
pieces - and to throw them out. He also "tests" a handful of
popped corn from every batch, "to make sure they taste OK," he
says. "We taste everything we make."
When the popcorn bin was full, he took it to a 90-gallon vat
on the opposite end of the room. There, a creamy caramel mixture
- molasses, brown sugar, and butter - was heating up.
As soon as the hot caramel was poured over the popcorn, Mr.
Dillon spread out the wet mixture on a long table under a
cooling fan. "The fan helps keep the pieces from sticking
together," he says.
While caramel corn was one of the main attractions on the
tour of the candy factory, visitors also got to see how Haven's
makes its pure milk chocolate and "enrobed" candies. An enrobed
candy is any piece of chocolate that has a "middle" - from
creamy fillings to fruits and nuts.
At Haven's, these candies are made on two machines that are
called "enrobers." That's because "they wrap the items in
chocolate, just like you can wrap up in a robe," Mr. Charles,
the owner, says.
The kids each received a box of "middles" so they could
participate in the making of enrobed candy.
They put their middles on a long conveyor belt at one end of
the machine, and watched as their treats were whisked under a
chocolate waterfall and through a cooling station at the
opposite end.
The kids even got to add colorful sprinkles or chocolate
powder to the tops of their candies at the "marking station."
This is a small opening about halfway down the conveyor belt,
where candymakers can add "toppings" to the candies.
Some candies, such as saltwater taffy, don't get any extra
toppings. They don't need it.
Haven's annually produces about 35 tons of saltwater taffy,
in 34 flavors. Their most popular flavors are molasses peanut
butter and "beach ball."
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ASSEMBLY LINE:
Children
watch as cookies and pretzels are loaded
onto an enrober, which covers them in
chocolate.
MARY KNOX MERRILL - STAFF
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"The beach ball taffy is striped with seven different
flavors," says full-time candymaker Lindsay Green, who's In her
early 20s. She helps make taffy in the summer, when Haven's
produces most of the chewy candy. On the tour, she helped cut
one-inch pieces of taffy for kids to wrap.
Although no one is certain how saltwater taffy got its name,
many taffy companies, including Haven's, do add salt to their
recipes. Haven's still makes and wraps it the way it did more
than 90 years ago. It uses a fire-engine-red machine from the
early 1900s.
Ms. Green demonstrated how strips of taffy are fed through
the machine, which is called a "kiss wrapper." It cuts and wraps
about 140 pieces of taffy a minute.
She enjoys making candy - and has even attended "chocolate
school," where she learned how to make and decorate chocolate.
But she says the best part of making candy is getting to work
with her hands and "being able to do all my holiday shopping in
one spot."
One day, she might like to own her own company, possibly a
candymaking operation.
At the end of the tour, the Cowan sisters' hands - as well as
their mom's - were full of candy.
What about the Oompa-Loompas? "We didn't see them," Taylor
said with a wide grin; half a piece of taffy in her mouth.
"But that's OK," her sister added. "The candy is good."
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MMM, MMM GOOD!
At left,
candymaker Lindsay Green stretches
bubble-gum-flavored saltwater taffy
before cutting it into bite-size pieces.
At right, chocolate-covered cookies and
pretzels are sold in display cases.
MARY KNOX MERRILL - STAFF |
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